Phosphorus PIN flame retardants

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Phosphorus PIN flame retardants cover a wide range of inorganic and organic compounds and include both reactive products which are chemically bound into polymers or onto natural fibres as well as additive products which are integrated into the material by physical mixing only.

They act mainly by formation of a char layer at the material surface (solid phase), stopping the contact between fuel and air. Combined with intumescence, foam-like char also provides a thermal protection effect. Phosphorus flame retardants can also have some gas phase effect (phosphorus radicals)

Char formation results in generally less smoke, because there is no gas phase forced incomplete combustion and because release of volatile compounds is limited by the barrier effect. Phosphorus flame retardants generate considerably less acidic and corrosive gases than halogenated flame retardants.

Phosphorus PIN FRs and their applications

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Phosphorus (P) PIN FRs include a wide range of inorganic and organic compounds. These can have different phosphorus oxidation states (from –3 to +3). They can be reactive, additive or polymeric. Some P-FRs bring other functions in addition to fire safety (e.g. plasticisers).

Widely used P-FRs include inorganic (poly)phosphates, (poly)phosphonates, phosphinates, phosphate esters, DOPO* derivates, and red phosphorus for example.

Naturally occurring phosphorus-rich compounds, such as phytate (from plant seeds) can provide phosphorus PIN FRs, but this is today at the R&D stage because of challenges around quality, supply and cost.

Phosphorus-containing flame retardants are widely used in standard and engineering plastics, polyurethane foams, thermosets, coatings, textiles (for both synthetic fibres and natural fibres) and in timber products.

Phosphate esters are mainly used as flame retardant plasticizers in polyvinylchloride (PVC, alkyl/aryl phosphates) and engineering plastics, particularly in polyphenylene oxide/high impact polystyrene (PPO/HIPS), polycarbonate/ acrylonitrile butadiene styrene (PC/ABS) blends and polycarbonate (PC, e.g. triphenylphosphate, resocinol- and bisphenol A- bis-(diphenyl) phosphate). Examples include computer and communications equipment where high fire safety levels are required.

Phosphates, phosphonates and phosphinates are used as reactive phosphorus containing flame retardants in flexible polyurethane foams for automotive and building applications. Additive organic phosphinates are a new class of flame retardants for use in engineering plastics, particularly in polyamides. Specific reactive phosphorus flame retardants are used in polyester fibres and for wash resistant flame retardant textile finishes. Other reactive organophosphorus compounds can be used in epoxy resins in printed circuit boards.

Flame retardant grades based on red phosphorus are mainly used in glass fibre reinforced polyamide 6 and 66. Further applications are in polyethylene and ethylene vinyl acetate (EVA), polyurethane foam, and thermosettings resins (unsaturated polyesters and epoxies). Ammonium polyphosphate grades are primarily used in intumescent coatings. They are also found in rigid and flexible polyurethane foams and polyolefins (injection moulded), in formulations for unsaturated polyesters, phenolics, epoxies and coatings for textiles.

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